Over the course of my 30+ year career with McWane Ductile, I’ve had the opportunity to be a part of some remarkably interesting and detailed water pipeline projects. Several of these projects have required a partnership between the community, awarding authority, contractor, water works distributor, and material manufacturer to ensure the projects were installed efficiently and correctly. However, few have matched the scale, complexity, and collaborative effort of the Saugus River crossing—part of the massive Belden Bly Bridge Replacement Project in Massachusetts. This project stands out not only for its technical challenges but also for the preparation, planning, and collaboration of key partners that brought it to a successful conclusion. In this #IronStrong Blog, you’ll hear the when, why, who, and how of this complex and intricate Ductile iron pipe (DI pipe) waterway crossing.
The landscapes and environments in which we live are constantly changing, and ensuring that resilient infrastructure is in place to support local communities is a priority for all cities. In regions where natural disasters occur and pose significant threats, such as wildfires and earthquakes, and as seen most recently in areas such as Lahaina, Hawaii, and the Palisades in the Santa Monica Mountains of Los Angeles County, California, Ductile iron pipe (DI pipe) has proven to be a durable and reliable choice for water infrastructure. This article will discuss why selecting the proper material for underground infrastructure is crucial in combating natural disasters and enabling communities to respond more effectively with a reliable source of potable water and vital fire protection.
Selecting the right pipe material is essential for the longevity and success of any water infrastructure project. While Ductile iron pipe (DI pipe) and High-Density Polyethylene (HDPE) each offer distinct benefits, their differences in strength, performance, and long-term cost are significant. This article serves as a refresh of our previously published article in November 2019. It outlines key comparisons to help engineers and specifiers make informed decisions based on project-specific conditions, such as soil type, pressure, and environmental factors.
The choice of materials in water infrastructure is crucial in ensuring the system's durability and reliability and influencing operational costs. Water and wastewater treatment plants are typically the largest energy consumers for municipalities, accounting for 30 to 40% of total energy consumption. To protect their systems from overload, energy companies must implement rolling blackouts during extreme weather. This #IronStrong Blog discusses the benefits of using Ductile iron pipe (DI pipe) in your utility water system and how its key advantages can save you money compared to other materials.
Cement-mortar lining for iron pipe has been used for nearly 100 years. The first installation of gray iron pipe with a cement lining was recorded in Savannah, GA in 1922. Todays modern Ductile iron pipe still utilizes cement lining for a safe and reliable means of providing clean drinking water to millions of people every day.
On occasion, however, the cement lining may have incurred some damage in the field. The lining, although very durable, does not have the same resistance to bending stress or impact as the pipe itself. Certainly, the pipe or fitting should be checked for further structural damage, but once determined the affected area is only the cement lining, repairs can be made under the applicable provisions within the ANSI/AWWA C104/A21.4 standard CEMENT-MORTAR LINING FOR DUCTILE IRON PIPE AND FITTINGS.
Can McWane Ductile provide bonded coatings? A good question recently posed and more frequently asked due to a greater recognition of potential corrosive environments. To correctly address this question, some other questions need to be answered first.
Although McWane Ductile loves highlighting major waterworks projects, sometimes it is seeing water professionals work together to solve a utility's problem that deserves recognition. Our valued partners at Northwest Arkansas Winwater called us on Monday, April 27, 2020, with a customer in need — Benton Washington Regional Public Water Authority (BWRPWA).
The more than 75 years of ongoing research on iron pipe corrosion and the use of polyethylene encasement has led to this type of corrosion mediation becoming the accepted industry practice for protecting ductile iron pipe. So, the question many may ask is; “Since I had such success with standard polyethylene encasement, why should I now use V-Bio Polyethylene Encasement instead?” To best answer this, it’s imperative to look at what specifically V-Bio provides that is not available with standard polyethylene encasement.
Sustainability and Resiliency are today's buzzwords, especially concerning water and wastewater systems, but what does this really mean to you, the designer, manager and/or operator? Utility people today are bombarded with the answer to this question, and we believe that there is no one answer because every system is unique and experiences different priorities and different challenges.
Gaskets Are Great
Rubber gaskets are the reliable workhorse of any Ductile iron pipe (DI pipe) joint. They provide long-lasting flexibility and a watertight seal against internal pressures upwards of 1,000 psi.
What they don’t do, however, is bind the joint longitudinally against such forces. In fact, without assistance from other variables, a push-on or mechanical joint of any diameter would calmly separate lengthwise against pressures as low as 50 psi.
In a continuous effort to make your job easier, we have developed an online submittal builder to quickly and neatly package your personalized presentation.
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Looking for answers to your DI pipe questions? Find decades of Ductile iron expertise with installation guides, videos, tip sheets, training resources, and more in our Learning Center.
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