Dear Ditch Doctor: Out here in the western United States, we wind up with a lot of pipelines installed up or down serious hills, dare I say mountains as well? We are good at the construction part, yet time after time we struggle with getting a satisfactory post-installation hydrostatic test on the pipeline, especially with inclined installations. Often the pipeline drops anywhere from 20 to 50 psi on the gauge and can do that several times or more until we take some sort of drastic redo/restart on the test procedures.
As a manufacturer of Ductile iron pipe (DI pipe), we often field questions from water professionals regarding DI pipe, its uses, and how to install it properly. We even receive numerous questions about alternate materials, their differences, their uses, and the best choice for the application. And of course, when you ask, we answer…honestly, even when the answer doesn’t include Ductile iron. In this Iron Strong Blog, we’ll cover a few of our frequently asked questions (FAQ) and provide some solutions. We will continue with this FAQ series in the upcoming months.
Vicinity Energy, headquartered in Boston, Massachusetts supplies many downtown Baltimore, Maryland business corridor buildings with reliable central water services, offering a cost-effective alternative to maintaining in-house cooling equipment. In this Iron Strong Customer Spotlight, we’ll take a closer look at a recent Ductile iron pipe (DI pipe) installation project that will provide a means for sustainable, affordable energy in the Baltimore area for many years to come.
The goal for every pipeline project is to install the pipe and related appurtenances successfully within the timeframe and budget that the contractor bid the project. Sometimes, however, issues arise that may cause potential delays. These delays can cost time and money. The good news is there are ways to help minimize these occurrences with proper training and product understanding. In this Iron Strong Blog, we will discuss how a project can get off to a good start and lead to a successful installation.
As the name suggests, Ball & Socket River Crossing Pipe manufactured by McWane Ductile is a severe application Ductile iron pipe (DI pipe) product manufactured to meet the demanding requirements associated with crossing rivers, streams, and lakes. In this blog, we will discuss the various installation methods associated with Ball & Socket pipe and basic assembly instructions.
Help Me Ditch Doctor,
The inspector on this pipeline project came out here and just told us we are laying pipe in the wrong direction. He said the bells have to face the other direction like the plans show. He wants us to dig up the 1,000 feet of pipe we've already installed and reverse each pipe. Is he for real? Does it really matter?
As a companion piece to the Iron Strong Blog entry, What Type of Ductile Iron Pipe Joint Is Right for You? by Scott Rhorick, this article takes a deeper dive into the specifics of installing restrained joint Ductile iron pipe (DI pipe) through a steel casing pipe. While many options are available industry-wide, this article concentrates on using TR Flex® or Sure Stop Gaskets in cased installations.
There are a variety of Ductile iron pipe (DI pipe) joints on the market. These different types of joint designs can now allow for additional benefits for various applications. Joining pipe together is just as important as the pipe itself. It sounds like a simple procedure, but the environment in which the pipe is assembled is critical.
Thermite welding, often referred to as CAD welding, on Ductile iron pipe (DI pipe) and products is a common practice in our industry today. This welding technique of using heat from an exothermic reaction to produce coalescence between two metals is most often used to bond the Ductile iron joints for cathodic protection or for the opportunity to add a cathodic protection system at a later date. In this Iron Strong Blog, we will discuss when, why, and how to properly CAD weld on DI pipe.
Dear Ditch Doctor
We recently installed a 15,000-ft 12-inch diameter Ductile iron pipeline with several 6-inch branches off two hydrants. The average depth of cover is 4 feet. The city engineer has expressed a concern that residual groundwater might have entered the pipeline during our installation activities.
In a continuous effort to make your job easier, we have developed an online submittal builder to quickly and neatly package your personalized presentation.
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Looking for answers to your DI pipe questions? Find decades of Ductile iron expertise with installation guides, videos, tip sheets, training resources, and more in our Learning Center.
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